Honda Xr200 Manual Download

Honda Xr200 Manual Download Average ratng: 5,7/10 377 reviews

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Covers XR200R dirt bikes 1986-2002.

Repair Manual for Honda XR200R 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002

Did you know that the Honda XR200R?

  • Should have the valve clearance checked every 600 miles.
  • The ignition pulse generator coil is located in the cylinder head.
  • Not properly maintaining a four-stroke motorcycle can create an expensive repair bill.
  • Riding your motorcycle is more fun than spending a bucket load of money fixing something you could have prevented with a little time and the right information.

The Cyclepedia Press LLC Honda XR200R聽online motorcycle service manual features detailed full-color photographs and color wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran Honda dealer trained motorcycle technician.

When you subscribe to this online motorcycle manual you鈥檒l get instant access to the following information:

Quick Reference
Specifications
Torque Specs
Troubleshooting
VIN and Serial Number Locations

Honda Xr200 Manual Free Download

Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Inspection and Adjustment
Cam Chain Tension Adjustment
Chassis Nuts and Bolts
Clutch Inspection
Compression Check
Crankcase Breather
Decompressor System Inspection
Drive Chain and Sliders
Engine Idle Speed
Engine Oil
Fuel Hose
Fuel Petcock
Headlight Aiming
Side Stand
Spark Arrestor
Spark Plug
Steering Head Inspection and Adjustment
Suspension Inspection
Throttle Free Play
Tires and Wheels
Valve Clearance

External Components
Air Box
Bodywork
Clutch Cable Replacement
Exhaust System
Fuel Tank
Handlebars
Seat
Speedometer

Fuel System
Carburetor Removal
Carburetor Installation
Carburetor Disassembly
Carburetor Assembly
Carburetor Adjustments

Engine
Camshaft
Cylinder Head
Valves
Valve Lapping
Piston and Cylinder
Crankcase Cover (Right Side)
Oil Pump and Filter Rotor
Clutch Removal
Clutch Installation
Gearshift
Crankcase Cover (Left Side)
Alternator and Flywheel
Cam Chain and Tensioner
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings
Crankcase Assembly
Crankshaft and Rod
Kick Starter
Transmission Removal
Transmission Assembly

Final Drive
Drive Chain
Chain Guide
Engine Sprocket
Rear Wheel Sprocket

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Steering
Steering Removal
Steering Installation

Front Suspension
Front Fork Removal and Installation
Fork Disassembly
Fork Assembly

Rear Suspension
Shock Absorber Removal and Installation
Shock Absorber Service
Shock Absorber Linkage
Swing Arm

Brakes
Front Brake Cable
Front Brake Drum
Brake Pedal
Rear Brake Drum

Wheels
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Electrical Systems
Generating System
Headlight
Ignition System
Tail Light
Wiring Diagrams

Parts Diagrams

Troubleshooting

Professional Tech Support

My Service Records – Online Service Log With Reminders聽New!

Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle XR200R, Haynes can help you understand, care for and repair your Honda Motorcycle XR200R. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle XR200R can help maintain its resale value, save you money, and make it safer to ride.

Printed manual

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Online manual

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Choose the Haynes manual that is right for you with our complete comparison guide Printed manualThe original and best, delivered to your doorOnline manualA feature-loaded digital edition of the original manual
Maintenance schedule Simple weekly checks and servicing guides to keep you on the roadPrinted manualDigital manual
Comprehensive procedures Guide you through every step from minor adjustments to major overhaulPrinted manualDigital manual
Fully illustrated With hundreds of photosPrinted manualDigital manual
Hints and practical advice From the DIY experts provide inside informationPrinted manualDigital manual
Specifications and data Enable testing and measuring for wearPrinted manualDigital manual
Wiring diagrams Enable tracing of electrical faultsPrinted manualDigital manual
All color Photos and wiring diagrams which can be enlargedPrinted manualDigital manual
Easy search Find the task you are looking for quicklyPrinted manualDigital manual
Print-at-home Take the sections you need to the workshopPrinted manualDigital manual

Printed manual

The original and the best, delivered to your door
$26.95

Online manual

All the content of a printed manual, plus much more
1 year subscription

What's covered

Honda XR250R, 1981-2000
Honda XR250, 1979-1980
Honda XL350R, 1984-1985
Honda XL250R, 1982-1987

Table of contents

This Honda Motorcycle Manual is 536 pages.

Honda Xr200r Service Manual

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Torque specifications / Safety first / Special tips / Expendable supplies / Parts replacement / Serial numbers / Basic hand tools / Special tools / Tune-up and troubleshooting tools / Mechanic's tips / Off the Road rules / Safety

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / pre-check pre-ride inspection / Service intervals maintenance schedule / Tires and wheels / Battery (XL series) / Periodic lubrication / Engine oil change / Oil filter replacement / Fork oil change / Swing arm lubrication / Pro-link suspension lubrication / Periodic maintenance / Drive chain adjustment / Clutch adjustment / Starter decompressor adjustment / Air filter replacement / Fuel shut off filter and valve replacement / Fuel strainer cleaning / Crankcase breather / Spark arrestor cleaning / Tune-up / Valve clearance adjustment / Compression test / Carburetor idle speed adjustment / Carburetor idle mix adjustment / Specifications

CHAPTER FOUR AND FIVE/ ENGINE
Removal installation / Cylinder head cover / Cylinder head / Valve and components / Camshaft / Camshaft chain and dampers / Cylinder / Piston, pin and rings / Ignition advance mechanism / Primary drive gear / Oil pump and oil filter screen / Oil lines and cooler / Kickstarter / Crankcase / Crankshaft and connecting rod / Balancer system / Break-in / specifications

CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch cable / External shift mechanism / 5-speed transmission / 6-speed transmission / Internal shift mechanism / specifications

CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Carburetor / Throttle cable / Choke cable / Fuel tank / Fuel filter / Gasoline alcohol blend test / Evaporative emission control system / Air filter / Exhaust system / specifications

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Alternator rotor / Alternator stator / Voltage regulator rectifier / AC regulator kit installation (1985 XR250R) / Capacitor discharge ignition / Mechanical ignition advance mechanism / Starting difficulties / Pulse generator / Ignition coil / Lighting system / Switches / specifications

CHAPTER NINE / FRONT SUSPENSION
Front wheel / Wheel inspection / Front hub / Handlebar / Steering head and stem / Steering head bearings races / Front fork / specifications

CHAPTER TEN / REAR SUSPENSION
Rear wheel / Inspection / Rear hub / Swing arm / Dual shock absorbers / Pro-Link suspension system / Shock absorber / Pro-Link pivot arm assembly / specifications

CHAPTER ELEVEN / BRAKES
Drum brakes / Front drum brake / Front disc brake / Front brake pad replacement / Front master cylinder / Front caliper / Front brake hose replacement / Front brake disc / Bleeding the system / Rear drum brake / Brake cable (drum brake models) / specifications

SUPPLEMENT / 1990 AND LATER SERVICE INFORMATION

WIRING DIAGRAMS

Honda Xr 100 Manual Pdf

Models covered:
1982 1983 1984 1985 1986 1987 HONDA XL250R
1978 1979 1980 1981 HONDA XL250S
1984 1985 HONDA XL350R
1984 1985 HONDA XR200R
1979 1980 HONDA XR250
1991 1992 1993 1994 1995 1996 HONDA XR250L
1981 1982, 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 HONDA XR250R
1983 1984 1985 HONDA XR350R

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Print manual

Xr200r Manual

Online manual

With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.

Key features:

Honda Xr200r Manual Download

  • All colour step-by-step guides for over 200 jobs with 700+ photos
  • Image zoom feature for close-up view of jobs
  • Brand-new “how to” video tutorials covering key repair tasks
  • Print complete sections to take with you into the workshop
  • Troubleshooting section – quickly find the cause of a problem
  • Colour wiring diagrams help track problems quickly and easily
  • Easy search feature – find your job fast
  • Dictionary of automotive terms
  • Quick links to popular DIY tasks and other jobs linked to your task
  • Conversion calculator – imperial and metric units